RACK PLATING PLANT
SHIVAM AUTOMATIONS conceptualizes, designs, manufactures, supplies, and installs state of the art Rack plating plants to suit various processes.
In Rack plating the component is fixed to a frame or jig called the Rack. The Rack, and hence the process tank, can be designed in various sizes depending on the type of component to be finished and the volume of production.
Our plants are highly customizable depending on the customers requirement.
Application
Rack plating plants are beneficial when the components undergoing surface finishing are complex in shape or big in size.
The rack or the jig serves two main purposes:
Secure the component throughout the surface finishing process.
Helps in passing DC current and maintaining electrical contact.
Apart from this the Rack also helps in the alignment of the component to achieve the correct plating thickness, coat quality and drainage of excess solution.
PROCESS
Suitable for below mentioned processes:
Electroplating
Anodizing
Pickling
Phosphating
ADVANTAGES WITH Shivam Automations
Diverse experience – Supplying plating lines since 1965, 800+ plants commissioned
One stop solution – for all spares, consumables, and chemical requirements
ISO 9001:2015 Certified
Benefits
Ability to handle various finishes
with a range of components in the same plant.
Enhanced Shivam Automations Automation Features
Contemporary Material Handling System
Integrated PLC controlled Fume Extraction System
Comprehensive features for Man and Machine safety
Extremely Maintenance-Friendly Design
Designed to optimize Water Consumption
Plants available with Automatic, Semi-Automatic and Manual options
Automation
Automation is greatly preferred in bulk plating operations, predominantly for the following reasons:
Consistency
Reduction in labour costs
Elimination of human error
Elimination of human error
Regulated inputs
Effective control for production
Versatility and Traceability
Automation Features:
Automation Features:
Automatic current and temperature control as per process requirement.
Auto level and conductivity control
Auto dosing as per ampere-hour consumption/as per area processed
Production and event/alarm data recording
Online process monitoring
Event warning by SMS/Email
Voice Alarm
Bar Scanner for parts identification
Data Logging (SCADA) is an integral part of automation and has become a necessary tool for all plating plants. Shivam Automations’s sophisticated SCADA system with enhanced features are supplied with all its surface finishing plants. Data Logging helps in:
Online monitoring of status of Material Handling, Tanks and Equipment
Generating an immediate alarm in case of abnormalities in the process conditions
Accurate control of process parameters like temperature, current etc
Generation of reports for Day/Shift/Load wise production
Recording of all errors and abnormalities
Unlimited LAN access for control and monitoring of plant with multilevel password protection
Generation of Trend screens for all process parameters in real time
Maintaining alertness for all predefined mechanical, electrical, and chemical parameters
Additional Features
Fume exhaust system
Dosing system
Metal recovery system
Effluent Treatment Plant
